Kemppi Pulse TCS Bedienungsanleitung

Operating manualENKempArcPulse TCS

EN2.9 CONNECTING TO MAINS POWERNOTE! Always check before use that all cables are in good working condition: the mains cable, interconnecting cable,

EN2.10 CONNECTING TO WELDING ROBOT Select which one of the KempArc Pulse TCS power sources you want to make the leading unit that controls the rst 

EN2.11 ENABLING TANDEM CONTROL SYSTEM The KempArc Pulse TCS welding system is equipped with a Tandem Control system (TCS), which allows both ller wi

EN2.12.2 Connecting the control cablesThe KempArc Pulse TCS power sources control the behaviour of the wire feeds independently for each ller wire.

EN3. USING THE MACHINE3.1 CONTROL FROM THE ROBOT The welding parameter control can be handled either from the robot control unit or from the welding

ENBelow you can see a typical data package that welding machine sends to the robot control unit. NOTE! The content of the data package varies dependin

EN3.2 CONTROL FROM THE K 60 PANELKempArc Pulse TCS features K 60 control panel with a clear and logical LCD menu display. The menu allows the operato

EN7. Menu display8. Soft key buttons for menu selectionUse these buttons to select menu items. Their functions are determined by the selected menu ite

EN3.4.2 Welding parameters (Channel menu 2/6)MIGWFSpeed0.7 – 25 m/min 0.05 m/min steps when WFSpeed < 5 m/min and 0.1 m/min steps when WFSpeed &g

ENDOUBLE PULSE MIGWFSpeed0.7 – 25 m/min 0.05 m/min steps when WFSpeed < 5 m/min and 0.1 m/min steps when WFSpeed > 5 m/minWFS-MaxSet the limit

EN3.4.3 Welding functionsOTHER PROCESSES (In Edit Channel menu 3/6)HotStartON, OFF or USER Factory setting is USER => USER can freely choose is th

ENADVANCED FUNCTIONSWisePenetrationON or OFF Penetration control selectionPenet%(123A)-30 ... +30 % Factory setting: 0 % Wise penetration percent sett

ENWeldData DelayAdjustment Range: 1s – 60s 1s steps.Factory Setting: 20s. Denes how long the Weld Data is displayed after Welding Ends. Weld Data di

ENWelding software deliveryKempArc Pulse TCS oers possibility to use customer specic welding software, Wise and Match products. When the equipment i

ENKemppi Wise products are modied welding processes. Below you can nd welding programs available for WiseRoot and WiseThin processes. Group N:o Wise

EN4. Gas test button 5. Wire inch button 6. Meter display for a) welding voltage/plate thickness/timer settings b) adjustment value of selected par

EN3.6 FUNCTIONS OF REMOTE PANEL KF 62POWERWISEPULSECHANNEL1-MIGSAVEROBOTPANELCONTROLMIGDOUBLEPULSEUAsVm/minmmKF 62W004330+ / –The control panel is us

EN3.6.1 Power On button1.Short Press: Control panel returns to default display.Long Press: • Turns ON the remote panel (KF 62) and the power source

EN3.6.6 Save and Panel Lock buttonSAVE7.Use this button for saving a memory channel or locking the control panel.Short Press: Saves the selected memo

EN3.7 GETTING STARTED3.7.1 Selecting the interface languageThe default menu language is English. If you want to select another menu language, do the

ENOPERATING MANUALEnglishKempArc Pulse TCS / © Kemppi Oy / 1204

EN3.7.5 Fast information buttonsThere are two shortcut buttons on the control panel that use can use to display important information on screen.• F1

EN4.2 HOW DOES IT WORK?In tandem welding, there is a leading arc that controls the weld penetration, while the trailing arc aects the weld bead appe

EN5. BASIC TROUBLESHOOTINGNOTE! The problems listed and the possible causes are not denitive, but serve to suggest some standard and typical situat

EN6. OPERATION DISTURBANCESShould you experience a malfunction from your machine, please consult the basic troubleshooting text above rst, and compl

7.2 PERIOD MAINTENANCENOTE! Period maintenance should only be carried out by a suitably qualied person. Disconnect the plug of the machine from the

9. ORDERING NUMBERSKempArc Pulse TCS packageP161KempArc Pulse TCS power source6200455KempArc DT 400 wire feederright hand side 6203400KempArc DT 400L

Selection of full metal feed rolls Drive roll No bearing ( 1 )Compressing roll With bearing ( 2 )V-Groove 0.8/0.9W006074 W0060751.0 W006076 W006077

10. TECHNICAL DATAKempArc Pulse TCSConnection voltage3~50/60 Hz 400 V -15…+20 %Rated power60 % ED 22.1 kVA100 % ED 17.8 kVAConnection cableHO7RN-F 4G

1920170 1109www.kemppi.comKEMPPI OYKempinkatu 1PL 13FIN-15801 LAHTIFINLANDTel +358 3 899 11Telefax +358 3 899 [email protected]

ENCONTENTS1. INTRODUCTION ... 31.1 General ...

EN1. INTRODUCTION1.1 GENERALCongratulations on choosing the KempArc™ Pulse TCS welding equipment. Used correctly, Kemppi products can signicantly i

EN2. INSTALLATION2.1 BEFORE USEKempArc Pulse TCS welding system is delivered in several packages. Product packaging material is recyclable. Check th

EN1. Control panel K 602. Main switch (ON/OFF) 3. Main power indicator light (ON/OFF)4. Warning indicator for thermal protection5. Welding cable

EN If it is necessary to place the power sources elsewhere, use a rm, dry and level surface. Try not to allow dust or other impurities to enter the m

EN2.8 OVERVIEW OF THE SYSTEM1.2.5.6.7.8.10.11.12.9.13.13.8.4.3.1. DT 400 wire feeder (right-handed)2. KempArc Pulse TCS power source, master unit3.